Montage Aqua ThermMachine assembly & alignment
Position, level, align and anchor safely.
IndustrialAssembly
Plastics machinery installation across Europe: we coordinate transport, carry out mechanical and electrical assembly, and support commissioning through documented handover.
AQUA THERM
Installation teams for injection moulding, reaction process and extrusion systems. Working for machine manufacturers such as KraussMaffei and their customers throughout Europe.
Industrial assembly and services
Installation expertiseExperience that brings projects safely across the finish line.Planning · Coordination · Handover
Facts & figures
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On-time delivery for scheduled assembly projects
Electrical installation & wiring
02
Commissioning
Test, start and hand over with complete documentation.
About us
Assembly is not a side issue. It determines when your system starts earning money.
Montage Aqua Therm installs plastics machinery and production systems. We work as an extended installation arm for machine manufacturers and directly for processors: mechanical assembly, electrical installation, utility connections, commissioning and maintenance. One contact, one record, one handover date.
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Assembly projects for standard and special-purpose systems
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Countries in which our teams have completed installations
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Response time for faults and production downtime
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Documentation to manufacturer standards, DGUV V3 tested
Technologies
Four technologies. One installation team.
We know the designs, tolerances and connection plans of established machine platforms—and the sequence in which they come together.
IMM
Injection moulding
Positioning, alignment and connection of hydraulic and all-electric machines, including peripherals and mould-changing systems.
RPM
Reaction process technology
Metering and mixing systems, tank farms, pipe routing, flushing and leak testing—cleanly separated by component circuits.
EXT
Extrusion technology
Extruders, downstream equipment and line installation: aligned to a common axis, connected and surveyed over the full line length.
AUT
Automation & robotics
Linear robots, articulated-arm cells, conveyor systems and safety enclosures—assembled, wired and prepared for initial commissioning.
Machines
Machine series we position and connect
We install these machine and system types regularly. For every series, we know the access route, centre of gravity, alignment dimensions and connection sequence.
SeriesTechnologyKey specificationOur installation scope
PX-Baureihe
IMM
250–4,000 kN, all-electric
Positioning, robot integration, peripherals, commissioning
CX-Baureihe
IMM
350–6,500 kN, hydraulic, two-platen
Positioning, temperature control, material supply, trial run
GX-Baureihe
IMM
4,000–14,500 kN, hydromechanical two-platen clamping unit
Heavy-load positioning, levelling, anchoring, mould setup
MX-Baureihe
IMM
Large machines up to the 55,000 kN range
Section assembly, crane work, alignment using reference points
RimStar & Puromat
RPM
PU metering machines, mixing heads, tank farms
Piping, component separation, flushing, leak testing
ColorForm
RPM + IMM
Combined process: thermoplastic part with in-mould PU surface
Cell installation, utility routing, coordination between trades
ZE BluePower
EXT
Co-rotating twin-screw extruder, compounding and recycling
Line installation, alignment, dosing, downstream equipment
KE / KME Einschnecke
EXT
Single-screw extruders for pipe, film and profile lines
Die head, calibration, haul-off, saw and winder
LRXplus Linearroboter
AUT
5–100 kg payload, also integrated with third-party machines
Assembly, wiring, homing and gripper installation
IR Industrieroboter
AUT
8–210 kg payload, articulated-arm cells
Cell installation, safety enclosure, safety circuit, end positions
MC7 control system
DIGITAL
Current control generation including peripheral integration
Control cabinet, fieldbus, terminal plan, test report
The series and product names shown are products or trademarks of their respective manufacturers and are used solely to describe our technical installation services. Montage Aqua Therm is an installation and service provider, not a machine manufacturer.
Services
What we handle on your site
Single trade or complete installation—you decide where our scope begins and ends.
S/01
Mechanical assembly
Unpacking, moving in, positioning, levelling and anchoring. We align to the foundation plan, install vibration dampers and attachments, and record every measurement.
S/02
Electrical installation & wiring
Control cabinet positioning, field wiring, sensors and peripheral connections by our own qualified electricians—including DGUV Regulation 3 testing and measurement records.
S/03
Piping, hydraulics & temperature control
Cooling and temperature-control circuits, compressed air, hydraulic lines and manifolds: installed, flushed, pressure-tested and handed over leak-free.
S/04
Commissioning & trial run
Dry run, axis referencing, safety functions, first sample and handover to production—together with your technician or the manufacturer.
S/05
Dismantling, relocation & retrofit
Labelled dismantling, transport preparation, reassembly at the new location and modernization of controls and peripherals. One team from start to finish.
S/06
Maintenance & fault response
Maintenance packages to manufacturer intervals, spare-parts installation, wear-part replacement and fast support when a line stops.
Reference
Installation partner for KraussMaffei systems
KraussMaffei manufactures machinery for injection moulding, reaction process and extrusion technology. We install these systems at the end customer: moving in, aligning, anchoring, wiring, connecting utilities and releasing them for commissioning.
Work follows manufacturer documentation, checklists and documentation standards. The processor receives a running system without having to coordinate the interfaces between the building, trades and machine supplier.
0Days from delivery to trial run
0Core installation team on site
0Safety incidents during the project
“The machine arrived on Monday. The first sample ran on Friday.”
Assembly in motion
Our work happens between delivery and the first production sample
Move in, align, anchor, wire, connect utilities, test and hand over. What takes two lines in a schedule is a precisely sequenced week on site.
Process
Five steps to handover
The sequence is set before the first bolt is tightened: who does what and when, when utilities are available and when each record is signed.
01
Enquiry & site survey
We review the foundation plan, access, hall height and utility connections—on site or using your documentation.
- Machine list & weights
- Access and move-in route
- Utilities: power, water, compressed air
02
Installation planning
You receive the scope, team, schedule and costing in writing. We organize postings, A1 certificates and safety instruction.
- Schedule by trade
- Labour hours & ancillary costs
- Lifting equipment & tool requirements
03
Mechanical assembly
Move in, position, level, anchor and install attachments. Every measurement is recorded.
- Alignment to manufacturer specifications
- Anchoring & vibration dampers
- Assembly record
04
Electrical & utilities
Connect, flush and test control cabinets, field wiring, sensors, cooling and temperature-control circuits and compressed air.
- DGUV V3 testing
- Leak and pressure testing
- Labelling & terminal plan
05
Commissioning & handover
Dry run, safety functions, first sample, operator instruction and complete documentation.
- Functional and safety test
- First-sample approval
- Handover record
Gallery
Completed installations
A selection of completed projects: moving in, mechanical assembly, electrical work and commissioning. Select an image for the large view.
Industries
Where the systems we install produce
Every industry has its own requirements—cleanroom proximity, food contact, cycle times and documentation depth. We install accordingly.
Quality & safety
No assignment without documentation
On site, what matters is what can be verified. Documentation is therefore part of our installation scope, not an afterthought.
Posting & A1
Registration, A1 certificates and evidence for assignments in Germany, Austria and Switzerland—prepared before the team arrives.
Occupational safety
Safety instruction, PPE, lifting-equipment inspection and risk assessment for every site. Customer site rules apply without exception.
Electrical testing
Testing of fixed installations and equipment in accordance with DGUV Regulation 3, including measurement report and test label.
Documentation
Assembly, measurement and handover records to the machine manufacturer’s standard, both digital and printed in a project folder.
Insurance
Business and installation liability insurance for work on third-party systems. Evidence available before contract signing on request.
One point of contact
One site manager for the entire project: available, present on site and responsible for the schedule and records.
Contacts
You speak to the people who also install
No forwarding through three departments. The same people handle your enquiry, quotation and site work.
Aleksandar
Installation manager — team, site coordination and handover
aleksandar@montageaquatherm.comFrequently asked questions
Before you ask
We install throughout Europe, with a focus on Germany, Austria and Switzerland. Assignments in Slovenia, Croatia and Bosnia and Herzegovina are routine. We organize postings and A1 certificates before travel.
Yes. Our qualified electricians handle control cabinet positioning, field wiring, sensors and peripheral connections, including DGUV Regulation 3 testing and handover documentation.
For planned projects, we coordinate the start with your delivery schedule. For faults and downtime, we respond within 24 hours and mobilize a team as quickly as possible.
Yes. Many assignments are delivered as an extended installation arm for manufacturers and plant builders: we install their machines at the end customer and document to their standard.
Yes. Dismantling, labelling, transport preparation, reassembly and recommissioning at the new location come from one source, with dismantling and assembly records.
Either at a fixed price for the agreed installation scope or on a time-and-material basis with agreed day rates. Before work begins, you receive a written calculation covering labour hours, travel time and ancillary costs.
Contact
Send us the machine list.
Foundation plan, machine type and preferred date—that is all we need for an initial assessment. We reply within 24 hours, usually faster on working days.